Professional Summary - Adaptable student with well-rounded technical skills seeks engineering management position. Leads peers to achieve quality, safety and timeframe targets through clear instruction and support. Learns quickly to develop competencies required for success. Organized Maintenance Leader skilled in staff and resource coordination for productive client services. Keen problem-solver with electrical and mechanical expertise for reliable issue resolution.
· Responsible for Day to day Maintenance Operation & Management.
· Carried out the Daily maintenance activity in the Plant.
· Maintain the min – max of spares in inventory of assets by Online Inventory software.
· Monthly Department Progress report – MTTR, MTBF, COST ANALISYS, MAN HOURS, POWER, WATER, DEISEL, PAYROLL, LPG CONSUMPTION,
· Procurement of spares – locally & overseas.
· ISO Documents Exposer.
· Health & Safety committee member.
· Handling Upkeep CMMS Software (Work orders management).
· Implementation of scheduled Preventative maintenance for machines on CMMS.
· Control the spares consumption through the PM Implementation, Root cause analysis process, Continues improvements.
· Maximum Utilization of Dept. manpower with Preplanning & scheduling.
· Managing the daily basis department work.
· Installation of new project - Extruder Pipes Large Diameter, ROTO Tanks, Utility machineries.
· Minimize the overheads through the Kaizen and process improvement plan.
· Maintain safety & hazards controls.
· Maintenance of Utility machines- RO Plant, BITZER Screw chiller, Cooling towers, DG Sets,
· Monitoring the power consumption & Solar Power Generation.
· Root cause analysis of Machine Major failure.
· 5s Implementation on the ground process.
· To provide Skill improvement training for the ground staff.
· Forklift Maintenance & Repairs
· Third party External repairs
· HR payroll
· Calibration of Equipment
· Manage the plant maintenance and ensure safe, timely and continual working of all plant machinery and equipment.
· Handling preventive maintenance schedule of PVC SHEET Extrusion,PVC PROFILE M/C, Injection molding machines, calendar & their utilities.
· Troubleshooting Hydraulic system, Pneumatic system, refrigeration system, Problems and their equipment & Operations.
Hydraulic press Maintenance.
· Analyze equipment failures, determine causes and make necessary adjustment /repairs.
· Utility Maintenance (DG sets, Air compressor, Chillers, Refrigeration, Cooling towers).
· To upkeep, repair and maintenance of all mechanical & electrical utility equipment’s.
· Execution of all engineering projects as a team member.
· Carry out predictive, preventive scheduled and daily maintenance as per checklist for each machine.
· Ability to compile technical reports and hand-over documentation.
· Responsible for all plant Maintenance Activities.
· Maintaining minimum spare parts stock.
· Maintenance of all PVC, HDPE PIPES Extrusions, blow films & injection molding machines.
· Troubleshooting the faults in Hydraulic system, Pneumatic system, refrigeration system.
· Initiating &implementing shop floor level improvements in equipment board.
· Maintenance of all Utilities machineries.
· Troubleshooting the electrical faults in the machine circuits.
· Ensuring compliance of preventive maintenance of the equipment.
· Ensuring that the history of the equipment is recorded in the proper manner.
· Maximum utilization of manpower.
· Cutting the cost of maintenance by reducing the consumables or by developing cheaper sources of supply.
· Saving the cost of the company by power saving & modification, improvement on shop floor.
· Corrective mainten3ance to eliminate reoccurring failures in equipment.
· To save, manage and monitor the servicing and maintenance of plant machinery.
· Maintain the ISO Documents.
· Ensuring new machine erection or commissioning during in project work.
· Keep ready the fire hydrant system in emergency condition in plant.
· Procure & purchasing, negotiate the engineering items with vendors.
· Implementing health & safety procedures in the plant.
· Manage the manpower of Maintenance Department
Good hands-on experience of hydraulic system or pneumatic system faults tracing in Machines
· Manage the plant maintenance and ensure safe, timely and continual working of all plant machinery and equipment.
· Handling preventive maintenance schedule of PVC pipe Extrusion M/C, Injection molding machines, calendar & their utilities.
· Troubleshooting Hydraulic system, Pneumatic system, refrigeration system, Problems and their equipment & Operations.
· Analyze equipment failures, determine causes and make necessary adjustment /repairs.
· Utility Maintenance (DG sets, Air compressor, Chillers, Refrigeration, Cooling towers).
· To upkeep, repair and maintenance of all mechanical & electrical utility equipment’s.
· Execution of all engineering projects as a team member.
· Carry out predictive, preventive scheduled and daily maintenance as per checklist for each machine.
· Ability to compile technical reports and hand-over documentation.
· Handled Installation and Commissioning of Plant and machinery in scheduled timelines for production startup.
· Planning, scheduling and executing Preventive Maintenance, analyzing causes for breakdowns and taking corrective measures, ensuring ready availability of spare parts.
· Enhancing productivity by implementing Preventive Maintenance Schedule.
· Complete overhauling of horizontal flow wrap packing machine and creaming machine.
· Improve fuel and power consumption efficiency, Reduction in consumption Variance of Laminates Maximizing.
· During project Execution managing civil activities related to Foundations as well as Erection/ commissioning of equipment’s.
· All kind of Refrigeration plant & operations.
· Utility Maintenance& handling operations (Steam boiler, Air compressor, DG SETS, ETP, LPG storage, Furnace oil storage, Hot water Generator, Cooling towers etc.